— Production Deployments

Deployed. Measured. Running in Production.

Four verticals. Verified operational results. Every deployment began with an existing asset base — no rip-and-replace, no greenfield assumptions.

37% avg MTBF extension across live deployments

Measured mean-time-between-failure improvement, reported from customer CMMS data after 12 months of runtime learning on existing sensor infrastructure.

Wide overhead view of an automotive discrete manufacturing production line, cool fluorescent ambient lighting illuminating robotic welding arms and conveyor systems, no human presence, extreme depth of field showing multiple assembly stations receding into distance
Wide overhead view of an automotive discrete manufacturing production line, cool fluorescent ambient lighting illuminating robotic welding arms and conveyor systems, no human presence, extreme depth of field showing multiple assembly stations receding into distance
Close-up overhead framing of a continuous casting facility control room, cool blue-white instrument lighting reflecting off steel process monitoring panels and analog gauges, no personnel visible, dense array of status indicators and live readouts
Close-up overhead framing of a continuous casting facility control room, cool blue-white instrument lighting reflecting off steel process monitoring panels and analog gauges, no personnel visible, dense array of status indicators and live readouts
Wide panoramic overhead view of electrical utility substation switching yard, cool overcast natural light, transformer banks and high-voltage bus bars in tight geometric rows, sensor installation hardware visible on equipment housings, no people
Wide panoramic overhead view of electrical utility substation switching yard, cool overcast natural light, transformer banks and high-voltage bus bars in tight geometric rows, sensor installation hardware visible on equipment housings, no people
Extreme close-up of industrial IoT sensor array mounted on a municipal water pipe in a concrete utility tunnel, cool ambient LED strip lighting, cable runs and conduit brackets visible, no human presence, tight technical detail framing
Extreme close-up of industrial IoT sensor array mounted on a municipal water pipe in a concrete utility tunnel, cool ambient LED strip lighting, cable runs and conduit brackets visible, no human presence, tight technical detail framing
/ Vertical Evidence

Four verticals. Real operating conditions.

• Discrete Manufacturing

OEE lifted 19 points in 14 months

Unplanned downtime was consuming 11% of available production hours across three body-shop lines. Edge models trained on existing PLC telemetry identified failure signatures 4–6 hours ahead of stoppage.

• Process Industries

Cost-per-tonne down 14% at continuous caster

Casting yield losses from undetected thermal drift were costing the site $2.1M annually. Runtime anomaly detection — asset-agnostic, layered onto existing SCADA — closed that gap within the first operating year.

• Utility Grid Operations

Grid fault prediction rate reached 91%

Manual inspection cycles on distribution assets were missing early insulation degradation signals. Edge-deployed inference on existing metering infrastructure now flags 91% of faults before customer-impacting outage.

• Smart Infrastructure

Maintenance dispatch reduced by 31%

A municipal water authority was dispatching crews reactively against a 1,400-km pipe network. Condition-based scheduling from edge sensor inference cut unnecessary dispatches while cutting response lag on genuine failures.

Zero rip-and-replace across all sites

ROI positive within 10 months avg.

Avg. 22% OEE improvement

Across discrete and process manufacturing deployments, measured against customer baseline OEE in the 12 months prior to deployment.

Every deployment integrated with the existing sensor and control architecture. No hardware swap-outs required at any of the four production environments.

Customer-reported payback period based on avoided downtime costs, reduced maintenance dispatch, and direct production yield gains — not projected savings.

Your vertical has a deployment brief waiting.

If you operate in manufacturing, utilities, or infrastructure and need to see operational data from a comparable site, request a vertical-specific brief from a deployment engineer.